No-Flow Temperature in Injection Molding Simulation

Abstract

Most injection molding simulation packages use the no-flow temperature (NFT) as a means of determining whether the polymer flows or is solid. The NFT is not well defined, and a standard method for measuring it does not exist. A sensitivity analysis of the filling stage has been carried out with two different packages [VISI Flow (Vero Software Limited, Gloucestershire, UK) and Moldflow (Autodesk, Inc., San Rafael, CA)] to estimate the influence of the NFT on the main processing parameters. The NFT has a large influence on the thickness of the frozen layer, but it does not appreciably affect the filling pressure. Because the NFT affects the frozen layer, an effect on the estimation of shrinkage and warpage is expected. Software packages have also been compared, and similar simulations have been found to produce contrasting results. A simple correlation for NFT estimation, derived from the Cross–Williams–Landel–Ferry equation, is proposed for both amorphous and semicrystalline polymers.